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I have no answer or advice for you other than what has been done and discussed First place i would look is at a leaky egr cooler. We had three of these in the shop in the last few months with no diagnosis
We pretty much made the same inspections and tests that you did but i don't think either of us noted any pressure spikes. If no leaks are present that you can find and it isn't in the oil, with that much missing, it's probably burning it and the dpf is covering up the evidence At present time, they have been waiting on a tool and kit due tomorrow to test for exhaust gas residue in coolant bottle
He says if test fails, ford says start tearing down.
This video we have a 2016 ford f450 with 6.7l powerstroke diesel that is losing coolant from the secondary cooling system and has no external leaks Sometimes at idle it will smoke. Antifreeze in the secondary reservoir near the back of the motor, top right side keeps disappearing. Now, six months and 10,000 miles later, i can see that the coolant level has dropped a small amount so i expect the leak will continue
The lack of external signs or odors of a leak has me worried, although there is no white smoke from the exhaust. We got the 2011 f550 truck in the shop this week and found signs of coolant in the exhaust manifold and up pipe This truck has a bd turbo kit so the exhaust manifold isn’t stock.
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